In this article, we will discuss the characteristics and composition of robotic machining automatic lines to provide readers with a comprehensive understanding.
Robot Machining Line Features
Robotic machining line has excellent flexibility, high production accuracy, and high productivity features, greatly reducing the operator’s labor intensity while facilitating the realization from prototyping to production and other production requirements. Its typical feature lies in the organic connection of processing equipment, robots, automatic conveyors, and other auxiliary equipment by a predetermined process route, so that they can work automatically according to a prescribed program.
In the automatic line, the workpiece to a certain production beat, following the process sequence to automatically complete the processing, and ultimately produce qualified products. This production method not only has a high degree of automation but also adopts a centralized control system, which ensures the automatic and accurate processing of the workpiece.
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Robot Machining Automatic Line Composition
Robot
Robots play a key task of loading and unloading in the machining automatic line. Truss robots, articulated robots, RGVs and AGVs, collaborative robots, etc., are common loading and unloading devices. According to the layout of the production line and the size of the workpiece, choose the appropriate type of robot to ensure efficient workpiece conveying equipment and machine loading and unloading devices.
Machine Equipment
Mainly CNC machine tools, with automatic loading and unloading doors, automatic tool exchange, automatic chip removal, and other functions. The selection of machine tools takes into account several factors such as the size, quality, machining accuracy, and production type of the processed parts, as well as vertical machining centers, horizontal machining centers, CNC lathes, and so on “Buy Warhammer 40,000 Rogue Trader“
Processing Equipment
Including fixtures, tooling systems, gauges, and auxiliary tools. Fixtures are used for workpiece clamping and transfer to ensure that the workpiece is stable and reliable in machining. Tooling is used as a tool for removing material and requires reliable performance, as well as the ability to be exchanged automatically. The selection of process equipment is affected by factors such as process requirements, productivity requirements and the degree of automation.
Conveying Equipment
It covers the workpiece conveying device and material storage device (magazine). The workpiece conveying device usually adopts a chain and belt conveyor mechanism, while the storage device is used to store blanks, semi-finished products, and finished products. The selection of reasonable conveying equipment depends on the size of the workpiece, processing frequency site area, and other factors.
Auxiliary Equipment
Including cleaning devices, chip removal devices, and so on. To ensure the continuous and efficient processing of machining automatic lines, the role of cleaning devices and chip removal devices is crucial. They can remove chips from the working area in a timely and smooth manner to ensure accurate positioning and clamping of the workpiece.
Control System
The control system of a robotic machining automatic line is the brain of the entire production line, responsible for coordinating the production process. The intelligent machining automatic line includes a data layer, a physical layer, and a human-machine interaction platform. The data layer is responsible for data transmission and analysis, the physical layer realizes data exchange between devices through field buses, and the human-machine interaction platform ensures that people and devices work together, thus ensuring the accurate and efficient operation of the production line.
Overall, the characteristics and composition of the robotic machining automatic line is a highly complex and coordinated system, where the components cooperate to achieve the goal of automated production. Under different production requirements, the structure and complexity of the machining line vary.
